Recutting a Sail's Leech and Foot Edge

The genoa sail in this video is rather old and was at one point converted from a hanked on system to roller furling. The sail belonged to an Islander 37 sailboat that Jim Grant, founder of Sailrite, just acquired. However, after sailing with the sail a few times we found that the leech had stretched out and no longer provided the needed support, thus it fluttered terribly. We also found the foot had too much round and interfered with the roller furling drum. We will show you how to properly re-cut those edges for much improved sail performance yet again and giving us a few more years of life.

Materials List:
Thread V-92 Polyester White UV 4oz - Item # 100079
Tape Dacron 5oz FOLDED White 3" - Item # 13800
Seamstick 3/8" Basting Tape - Item # 659
Leechline Dacron 1/8" White - Item # 21209
Grommet Spur Nickel #1 (5/16") - Item # 26315

Tools List:
Seam Ripper Deluxe - Item # 18104
3M Adhesive Cleaner 32oz (Quart) - Item # 108984
Tucking Tool - Item # 766100
Scratch Awl Yellow - Item # 2354
Mallet Hammer Style 3# (Barry King) - Item # 68563
Gingher Scissors Right Handed - Item # 19104
Gingher 12" Bent Scissors - Item # 639100
Sailrite Edge Hotknife Package - Item # 103800
Hole Cutter 3/8" - #2 - Item # 18211
Premium Cutting Block 10" x 10" - Item # 103642
Die Set Spur #1 - 5/16" - Item # 18202
Sailrite Ultrafeed LSZ-1 PLUS Walking Foot Sewing Machine - Item # 300602
Sponge, Tape, PVC Tubing, Tape Measure, Yardstick, Pencil

How to Repair Sails for the Next Sailing Season – Full Playlist:
Sail recutting leech recut foot recut sail fluttering genoa leech flutter recutting a genoa old sail boat sail sailboat sail recut genoa sail re-cut genoa sail recut
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