...Have we drilled enough holes in the right place! - Edd China's Workshop Diaries Ep 62

This is the turning point; we are now putting things back on our Range Rover chassis, starting with a layer of hot dip zinc. The galvanizing process will protect all of our hard work for many, many years to come and it will look very shiny, for a short while! Has all the faffing about we have been doing worth the effort or was it a complete waste of time?

Edd China's Workshop Diaries Ep 62

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Chapters:-
00:00 - Intro
01:31 - Arrive at Shropshire Galvanizers
01:52 - Meet Lee
02:09 - How good is our chassis?
03:15 - Why drill holes into the Range Rover Chassis?
04:12 - Why should you shot blast before galvanizing?
04:38 - Why is venting important in galvanizing?
04:49 - Can ropes go into acid?
05:11 - We missed 2 holes!
05:26 - How does galvanizing help protect the life of metal?
06:11 - Dipping the chassis in to acid
06:38 - How strong is the hydrochloric acid?
07:18 - How many litres of acid in the bath?
07:38 - How much does a bath of hydrochloric acid cost?
07:46 - How do you dispose of dirty hydrochloric acid?
08:06 - Why it’s important to treat metal before galvanizing it
09:02 - The cleanest chassis you’ve ever seen?
09:31 - Will the chassis dissolve in acid?
10:16 - What material is a acid bath made from?
11:35 - The importance of drilling holes to prevent lethal explosions
12:26 - A pickled Range Rover chassis
14:38 - Does a rope float in hydrochloric acid?
14:59 - Zinc hot dip galvanizing slo-mo
16:21 - Freshly galvanised metal
16:44 - Can zinc be recycled in a galvanizer?
17:56 - Rinsing chassis in water and flux
18:40 - Do chains damage the galvanised zinc?
20:11 - How thick is a galvanizing bath?
20:26 - Galvanizing John’s Range Rover chassis
21:37 - Thicker galvanizing for extra protection
22:25 - Why clean the top of the galvanizer bath?
22:46 - How much does it cost to run a galvanizer furnace?
23:44 - The chassis emerges from the molten zinc!
24:54 - Was the venting on the chassis was successful?
25:23 - What are the rivers of zinc on the chassis?
25:51 - The big reveal!
26:39 - What does the passivation tank do to a galvanized chassis?
27:41 - How thick is the zinc layer after galvanizing?
28:29 - How long with the chassis last now?
29:44 - Chassis transformation. Was it worth the effort?
30:20 - Edd and John discuss the next steps for the chassis
30:48 - What colour will the chassis be?
31:04 - Does the inside of the chassis get galvanized?

Music:-
01:22 - Unity of Opposites - Lens Distortion
02:46 - Satisfaction - Lens Distortion
06:00 - Falling Into Place - Lens Distortion
07:50 - Silent Collision -Alexis Smith (PRS) | Joe Henson (PRS)
14:05 - Palisades - Lens Distortion
15:02 - Fury and Beauty - Lens Distortion
16:10 - Journey of the Soul - Lens Distortion
17:56 - Blue Hour - Lens Distortion
19:55 - Skynet - Seb Jaeger
22:39 - The Overlook - Lens Distortion
26:36 - Unity of Opposites - Lens Distortion
28:45 - Satisfaction

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Thanks as always to my production pixies for hot-dipping into there reserves to produce a steaming, shiny triumph of an episode that will last for years to come.

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So, clear your viewing time of crud and carefully dangle yourself into your favorite hot seat, sit back and enjoy the episode!

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